R1–12140
Reverse Osmosis System



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R1– SERIES REVERSE OSMOSIS SYSTEMS

AXEON® R1– Series Reverse Osmosis Systems are designed for overall superior performance, high recovery rates, minimal energy consumption and offer great savings with low maintenance and low operation costs.

R1– Series Reverse Osmosis Systems feature a new, innovative design. These systems feature only the highest quality components, including a programmable computer controller with many builtin standard features, a stainless steel booster pump for high performance and corrosion resistance, ultra low energy membranes and fiberglass membrane housings for enhanced performance and durability.

R1– Series Reverse Osmosis Systems have been engineered for capacities ranging from 1,800-21,600 gallons per day.


BENEFITS

  • Fully Equipped and Customizable
  • Skid Mounted
  • Decreased Size of Dimensional Footprint from Standard Reverse Osmosis Systems
  • Components Easily Accessible
  • Pre-Plumbed, Wired and Assembled
  • Individually Tested and Preserved
  • Low Operation and Maintenance Costs
  • Easy Maintenance and Servicing
  • 20% Less Energy Use than Standard Reverse Osmosis Systems
  • 1-Year Limited Warranty

FEATURES

  • S–150 Computer Controller
    • LCD Backlit Display
    • Pre-Treatment Lockout
    • Tank Level Input
    • Low Pressure Monitoring and Alarm
    • Hour Meter
    • TDS Monitoring
    • Feed Flush
  • AXEON Permeate and Concentrate Flow Meters
  • AXEON Concentrate Recycle Flow Meter
  • AXEON Pre-Filter 0-100 psi Panel Mounted Glycerin Filled Gauges
  • AXEON Pump Discharge and Concentrate 0-300 psi Panel Mounted Glycerin Filled Gauges
  • AXEON 5-Micron Sediment Pre-Filter
  • AXEON HF5 – Series Ultra Low Energy Membrane Elements
  • AXEON FRP– Series Membrane Housings (300 psi)
  • AXEON by Pentair® 20" Big Grey Cartridge Housings
  • Goulds® Multi-Stage Stainless Steel Booster Pump
  • ASCO™ Composite Feed Solenoid Valve
  • Feed Low Pressure Switch
  • White Powder Coated Aluminum Frame
  • Dual Chemical Pump Outlets

OPTIONS AND UPGRADES

  • S–150 Expander Board
  • S–150 Dual TDS Board and Sensor
  • Filmtec® LCLE Membrane Elements
  • AXEON SS–Series Membrane Elements
  • AXEON NF3–Series Membrane Elements
  • AXEON NF4–Series Membrane Elements
  • AXEON HR3–Series Membrane Elements
  • Hanna® BL 981411 pH Controller
  • Permeate Flush
  • Permeate Divert
  • Permeate Sample Valves
  • Pump Pressure Relief Valve
  • Blending Valve
  • High Pressure Tank Switch
  • Wooden Crate

Notes:

  • 1. All dimensions are given in inches.
  • 2. R1–12140 AXEON model shown.

Notes:

  • 1. Two check valves in parallel for models R1– 6140, R1– 8140, R1–10140 and R1–12140.

ARRAY SPECIFICATIONS

MODELS Vessel Array Vessel Size Vessel Quantity Membrane Size Membrane Quantity
R1–1140 1 4040 1 4040 1
R1– 2140 1:1 4040 2 4040 2
R1–3140 1:1:1 4040 3 4040 3
R1–4140 1:1:1:1 4040 4 4040 4
R1–5140 1:1:1:1:1 4040 5 4040 5
R1–6140 2:2:2 4040 6 4040 6
R1–8140 2:2:2:2 4040 8 4040 8
R1–10140 2:2:2:2:2 4040 10 4040 10
R1–12140 2:2:2:2:2:2 4040 12 4040 12

R1–12140
  1. 1

    Filter In

    Measures feed pressure which needs a minimum > 45 psi. Lower pressure can create low pressure faults.

  2. 2

    Differential pressure is measured based on the Filter In and Filter Out and if it exceeds 15 psi then the filter must be replaced.

  3. 3

    Filter Out

    Measures pressure after the filter. This pressure must be above > 40 psi. Low pressure switch will shut off unit when it goes below < 15 psi.

  4. 4

    Pump Pressure

    Displays pressure after the RO Pump and before the first membrane. Max pressure is 200 psi.

  5. 5

    If differential pressure on these two gauges shows above 15 psi per each membrane housing (ex. 3 membranes in series would add up to 45+ psi) then membrane likely is fouled. Clean or replace membranes.

  6. 6

    Concentrate Pressure

    Displays pressure after the last membrane.

  7. 7

    S150 Controller

    Monitors functions from TDS, temperature, rejection (with dual TDS Option) RO pump, pressures and solenoid valve. Voltage standard is 220 1 pH and optional 3 pH, voltage 380, 460, 575 VAC. This controller is UL/CUL certified.

  8. 8

    Permeate

    Shows the amount of water being produced in GPM (Gallons Per Minute), also known as Product Water.

  1. 9

    Concentrate/Concentrate Valve

    Measures flows of waste water using an integrated needle valve to adjust pressure and flows.

  2. 10

    Concentrate Recycle/Concentrate Recycle Valve

    Measures flows of recycled water from the waste water side for higher recovery using an integrated needle valve to adjust flows. This is used in conjunction with concentrate water.

  3. 11

    Solenoid Valve

    The ASCO brand solenoid is a composite valve that lets water in or stops based on RO demand. The size is 1" FNPT (female pipe thread). ALWAYS have the same size or larger pipe.

  4. 12

    Sediment Filter

    This uses a 4.5" x 20" filter that traps particulates as low as 5 microns using a 5 MIC filter.


R1–12140
  1. 13

    RO Pum

    This produces the required pressure for the RO system. The R1 has two sizes: 1.5 hp for the R1–1140 to R1– 4140 and 3 hp for the R1–5140 to R1–12140.

  2. 14

    Injection Port

    This is for the injector used in a chemical injection system. This injects a chemical to help prevent fouling of the membrane. S200 is the chemical used to sequester hardness so it won't plug the membranes. Up to 300 GPG.

  3. 15

    Pump Throttle Valve

    This controls the flow and pressure from the pump. NEVER fully close this or damage will occur from heat and dead heading.

  4. 16

    Fiberglass Pressure Valve

    Stores membranes (HF5– 4040) that produce clean water.

  5. 17

    Injection Power

    Power source only for the chemical injection pump. It is not to be used for anything else or overloading can occur.


AXEON Reverse Osmosis Packaged Water Systems include configurations that produce 2,000 to 21,000 gallons of pure water per day. These systems arrive fully assembled, tested and ready for plug-in-play installation.

R1–12140

RWS – Series
Packaged Water Systems


SPECIFICATIONS

MODELS R1–1140 R1–2140 R1– 3140 R1– 4140 R1– 5140 R1– 6140 R1– 8140 R1–10140 R1–12140
Design
Configuration Single Pass Single Pass Single Pass Single Pass Single Pass Single Pass Single Pass Single Pass Single Pass
Permeate Flow Rate (gpd / lpd) 2000 2000 2000 2000 2000 2000 2000 2000 2000
Permeate Flow Rate (gpm / lpm) 29 45 56 63 68 56 63 68 71
Rejection and Flow RatesB
Permeate Flow Rate (gpd / lpd) 1,800 / 6,813 3,600 / 13,627 5,400 / 20,441 7,200 / 27,254 9,000 / 34,068 10,800 / 40,882 14,400 / 54,509 18,000 / 68,137 21,600 / 81,764
Permeate Flow (gpm / lpm) 1.25 / 4.73 2.50 / 9.46 3.75 / 14.19 5.00 / 18.93 6.25 / 23.66 7.50 / 28.39 10.00 / 37.85 12.50 / 47.32 15.00 / 56.78
Minimum Concentrate Flow (gpm / lpm) 3 / 11.35 3 / 11.35 3 / 11.35 3 / 11.35 3 / 11.35 6 / 22.71 6 / 22.71 6 / 22.71 6 / 22.71
Concentrate Recycle Flow Rate (gpm / lpm) Up to 5 / 18.93 Up to 5 / 18.93 Up to 5 / 18.93 Up to 5 / 18.93 Up to 5 / 18.93 Up to 5 / 18.93 Up to 5 / 18.93 Up to 5 / 18.93 Up to 5 / 18.93
Connections
Feed Connection (in) 1 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT
Permeate Connection (in) 3/4 FNPT 3/4 FNPT 3/4 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT
Feed Connection (in) 3/4 FNPT 3/4 FNPT 3/4 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT 1 FNPT
Membranes
Membranes Per Vessel 1 1 1 1 1 1 1 1 1
Membrane Quantity 1 2 3 4 5 6 8 10 12
Membrane Size 4040 4040 4040 4040 4040 4040 4040 4040 4040
Nominal TDS Rejection % 98.5 98.5 98.5 98.5 98.5 98.5 98.5 98.5 98.5
Vessels
Vessel Array 1 1:1 1:1:1 1:1:1:1 1:1:1:1:1 2:2:2 2:2:2:2 2:2:2:2:2 2:2:2:2:2:2
Vessel Quantity 1 2 3 4 5 6 8 10 12
Pumps
Pump Type Multi-Stage Multi-Stage Multi-Stage Multi-Stage Multi-Stage Multi-Stage Multi-Stage Multi-Stage Multi-Stage
Motor HP 1.5 1.5 1.5 1.5 3 3 3 3 3
RPM @ 60Hz 3450 3450 3450 3450 3450 3450 3450 3450 3450
System Electrical
Standard Voltage + Amp Draw 220V, 60Hz, 1PH, 8.8A C 220V, 60Hz, 1PH, 8.8A C 220V, 60Hz, 1PH, 8.8A C 220V, 60Hz, 1PH, 8.8A C 220V, 60Hz, 1PH, 8.8A C 220V, 60Hz, 1PH, 8.8A C 220V, 60Hz, 1PH, 8.8A C 220V, 60Hz, 1PH, 8.8A C 220V, 60Hz, 1PH, 8.8A C
System Dimensions
Approximate Dimensions D
L x W x H (in /cm)
26 x 26 x 60 / 73.66 x 66.04 x 154.94 26 x 26 x 60 / 73.66 x 66.04 x 154.94 26 x 26 x 60 / 73.66 x 66.04 x 154.94 32 x 26 x 60 / 78.74 x 66.04 x 154.94 32 x 26 x 60 / 78.74 x 66.04 x 154.94 32 x 26 x 60 / 78.74 x 66.04 x 154.94 32 x 26 x 60 / 78.74 x 66.04 x 154.94 32 x 26 x 60 / 78.74 x 66.04 x 154.94 32 x 26 x 60 / 78.74 x 66.04 x 154.94
Approximate Weight (lbs) 250 / 113.40 290 / 131.54 330 / 149.68 370 / 167.83 430 / 195.05 470 / 213.19 510 / 231.33 550 / 249.48 590 / 267.62

Test Parameters: 550 TDS Filtered (5-Micron), Dechlorinated, Municipal Feedwater, 65 psi / 4.50 bar Feed Pressure, 80 psi / 6.9 bar Operating Pressure, 77°F / 25°C, Recovery as stated, 7.0 pH. Data taken after 60 minutes of operation

A. Low temperatures and feedwater quality, such as high TDS levels will significantly affect the systems production capabilities and performance. Computer projections must be run for individual applications which do not meet or exceed minimum and maximum operating limits for such conditions.
B. Product flow and maximum recovery rates are based on feedwater conditions as stated above. Do not exceed recommended permeate flow.
C. Varies with motor manufacturer
D. Does not include operating space requirements.


OPERATING LIMITS E

Maximum Feed Temperature (°F / °C) 85 / 29 Maximum Free Chlorine (ppm) 0
Maximum Feed Temperature (°F / °C) 40 / 4 Maximum TDS (ppm) 2,000
Maximum Ambient Temperature (°F / °C) 120 / 49 Maximum Hardness (gpg) 0
Minimum Ambient Temperature (°F / °C) 40 / 4 Maximum pH (continuous) 11
Maximum Feed Pressure (psi / bar) 85 / 6 Minimum pH (continuous) 2
Minimum Feed Pressure (psi / bar) 45 / 3 Maximum pH (cleaning 30 minutes) 13
Maximum Pressure (psi / bar) 200 / 14 Minimum pH (cleaning 30 minutes) 1
Maximum Feed Silt Density Index (SDI) < 3 Maximum Turbidity NTU 1

E. System pressure is variable due to water conditions. Permeate flow will increase at a higher temperature and will decrease at a lower temperature.

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